How to easily pump dense and viscous fluids.

Peristaltic pumps for very viscous fluids

viscous and dense fluids peristaltic pump100,000 cps, up to this value can reach viscosity of fluids that our customer, operating in the food sector, must transfer seasonally from reactor to containers prepared for the following Machining. The operation was carried out by flexible impeller pumps with very disappointing results and very high operating costs. The transfer of normal or viscous  products, obviously ,did not generate problems, but as the viscosity raise, difficulty, inefficiencies, and high management costs grew fast. The company reached a level that was no longer sustainable. The increasing viscosity of products generated great discontinuity  of suction flow to the pumps, often causing  destruction of the rubber impellers and mechanical seals of all the pumps available. Viscous and dense fluids = problems.

This is the fact, without any consideration for the long process  pumping times, combined with cleaning, restoring and continuous maintenance time spent for the various pumps involved . The  company technical manager finally decide to  seek a rational solution to solve the issue, he exposed the problem to several pump producers, proposing them a sample of the most difficult viscous product to verify the transferability. No one proposed a solution, 100000 cps are a limit for almost everyone. We made our own tests with our peristaltic pumps. After that we have realized that we could definitely eliminate the high viscosity transfering problems of this company.

The right solution for very viscous and dense fluids.

Now, a peristaltic HCP 50 pump equipped with special accessories has replaced the previous pumps in the suction and transfer operations. Our peristaltic pump is equipped with additional vacuum system and Inverter panel for the management of the speed variation. The possibility to change the speed allows the adaptation of the pumping capacity to the characteristics of most of the less problematic fluids. With the few high viscosity fluids, increased vacuum system allows to obtain the suction efficiency required, needed to work with high viscous products (up to 100000 cps).

The pump capability of realizing a vacuum up to 95% and the ability to keep it stable even with different speeds allows the HCP 50 peristaltic pump to satisfy the customer’s requirements for high viscosity fluids. Low operating cost and effectiveness in operation have consolidated the trust of our customer to our peristaltic pumps. We can expect the introduction of some other machine in future

More information about the pump: HOSE CARRIER HCP 50

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peristaltic pumps for ceramic slip and glazes for the ceramic industry.

Peristaltic pumps for ceramic slip and glazes.

peristaltic pump for ceramic slip and glazesThe production in the ceramic tile and brick industry exposes the pumps to a critical process: the highly abrasive nature of the ceramic slip and the high viscosity make it necessary to use appropriate handling technology to ensure efficient and cost-effective operation. For other fluids, such as glazes, pumps must also be provided with dosage pre-requisites for production cycle requirements.

HCP peristaltic pumps, robust, simple and adaptable, are the perfect solution for any type of pumping task in the ceramic production process. In a major ceramic company, years ago, a HCP 35 was bought for transfer of glazes, over time, two other HCP 50 pumps for the handling and transfer of slip were introduced to be used in a group affiliate. More recently, a new HCP 25 peristaltic pump has been supplied with inverter control intended for glazes transfer and pre-dosing operations.

Perfect for ceramic slip and glazes.

Hose Carrier peristaltic pumps are ideal for aspiration and transfer of ceramic slip and glazes, perfect for emptying or filling underground tanks, thanks to the perfect online reversibility without having to move the pipes. With HCP peristaltic pumps, it is easy to handle ceramic slip in a simple and cost-effective way, despite the high viscosity and abrasion of the material. In the ceramic industry, the Hose Carrier peristaltic pumps perfectly fit the mill loading and unloading operations, feed the atomizers, preparing and conveying ceramic slip and glazes, generic emptying and cleaning operations.

Costs? They remain low and easily under control, no repair at the workshop, no dead machine days, no specialized manpower, no pump removal from workin site, no pipe to remove. One replacement spare only (the hose), replaceable in the site in just a few minutes. No pump is easy to use, effective and simple to handle as a Hose Carrier peristaltic pump is.

More informations on Hose Carrier HCP 25

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Pumps for transfer ceramic slip and abrasives mixtures.

Application purpose : transfer ceramic slip mixtures for lost-wax casting.

ceramic slip pump hcp 40This very important company is involved in investment lost-wax casting,through this process,is possible to obtain alloy steel castings  with high degree accuracy and very high final finish. The procedure involves with production of wax matrices of the product to be manufactured,then covered by ceramic slip and sand deposited in layers, by means of subsequent baths, till obtain a coating of thickness suitable for the casting operation. After removed the wax, the steel alloy will melt inside of the ceramic structure to obtain the final metal component. The ceramic slurry used in the casting operation has an abrasiveness capacity rather significant, and submits machines and plant components to a strong mechanical wear and tear.
For aspiration and transfer operations of the ceramic media,  between the various pumps available in market, has been chosen by the customer, a peristaltic pump, self-priming Hose Carrier HCP 40 on two wheels kart, equipped with mechanical speed variator, complete with electrical switchboard. Purpose of the HCP 40 pump is to transfer the ceramic slurry from the preparation plant to the dip tanks. Operation that pump perform easily. Among the most important features of the pumps Hose Carrier there is the maximum resistance to mechanical wear and tear thanks to the reinforced hose  with all pumps are equipped with. The pump Hose Carrier HCP 40 can run dry without damage and aspirate and transfer abrasive fluids with different viscosity by varying the speed of rotation in function of characteristics of the mixture. The electrical panel mounted on board the machine also allows to obtain quick reversal of the flow directly in line, very convenient to carry out operations of rapid emptying without the need to intervene on the pipes. The high resistance of the peristaltic hose allows to obtain long operating life, modest operating costs , The maintenance is effected by the only replacement of the worn out hose, in a few minutes, on site, without special equipment or particularly specialized manpower.

For more information on the pump Hose Carrier HCP 40

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